Turnkey Capabilities

Our Engineering Services

Design, Fabrication, Supply, Installation, and Commissioning of Paint & Process Systems for Automotive and Process Industries across India.

Paint Finishing Systems

Automotive-grade spray booths, curing ovens, PT/CED dip tanks, and robotic painting automation.

Process Tanks & Continuous Spray Tunnels

Process Tanks & Continuous Spray Tunnels

Turnkey installation of Pre-Treatment (PT), Cathodic Electrodeposition (CED/ED) dip tanks, spray tunnels, and chemical circulation loops.

Corrosion-resistant SS 316L & lined builds
Integrated spray headers & quick-release nozzles
Tight vapor and moisture seal containment
Industrial Spray Booths & Enclosures

Industrial Spray Booths & Enclosures

Automotive topcoat, primer, and clearcoat spray booths including water-wash, Hydrospin, dry-filtration, and downdraft designs.

Laminar downdraft air velocity compliance
Non-silicone airtight wall sealing
Integrated Hydrospin sludge separation compatibility
Industrial Curing & Drying Ovens

Industrial Curing & Drying Ovens

Gas-fired, electrical, and thermic fluid convection curing ovens with high-temperature air seals, turbulators, and insulated panels.

Zero-thermal-bridge tongue-and-groove panel design
High-velocity air-seal curtains at entry/exit
Uniform heat curve distribution across vehicle bodies
Specialized Non-Silicone PVC & EPDM Rubber Gaskets

Specialized Non-Silicone PVC & EPDM Rubber Gaskets

Manufacturing and custom supply of certified non-silicone, anti-cratering PVC and EPDM extruded sealing profiles for automotive paint shops.

100% Certified Silicone-Free (zero paint craters)
High thermal resistance up to 220°C for ovens
Weather, chemical, and ozone resistant EPDM
Painting Robot Erection, Mounting & Commissioning

Painting Robot Erection, Mounting & Commissioning

High-precision structural mounting, booth rail integration, and mechanical installation of robotic painting arms (ABB, Dürr, Fanuc).

500+ Robot installation track record
Sub-millimeter tracking rail alignment
Cleanroom-standard rigging practices
Air Supply Units (ASU) & Recirculation Units (ARU)

Air Supply Units (ASU) & Recirculation Units (ARU)

Turnkey installation of high-capacity Air Supply Units (ASU) and Air Recirculation Units (ARU) with heating, cooling, and multi-stage filtration.

Turnkey placement of units up to 100,000+ CFM
Integrated heating, cooling, and humidity control
Multi-tier cleanroom filtration (G4, F7, F9, HEPA)
Cleanroom Clean Wall Enclosures & Vestibules

Cleanroom Clean Wall Enclosures & Vestibules

Insulated sandwich panel cleanroom enclosures, inspection tunnels, air showers, and wipe-down clean zones.

Dust-free coved cleanroom detailing
High-CRI reflection lighting for surface defect inspection
Negative/positive pressure containment
Certified Toughened, Safety Laminated & Fire Resistant Glass Supply

Certified Toughened, Safety Laminated & Fire Resistant Glass Supply

Supply and installation of certified high-strength toughened glass and laminated safety glass for spray booth viewing panels and cleanrooms.

Certified shatter-proof safety performance
Chemical & solvent overspray resistance
Non-silicone mounting gaskets

Conveyors & Material Handling

Power & Free systems, heavy floor conveyors, automated drop sections, and skid transfers.

Inverted Floor Conveyors & Skid Transfer Systems

Inverted Floor Conveyors & Skid Transfer Systems

Precision floor-level conveyor tracks, dual-strand chain drives, slat conveyors, and skid accumulation systems.

Zero-contamination floor-level drive configuration
Sub-millimeter guide track alignment
High payload accumulation capabilities
Overhead Power & Free (P&F) Conveyors & Monorails

Overhead Power & Free (P&F) Conveyors & Monorails

Continuous loop monorails, I-beam systems, and complex multi-drive Power & Free (P&F) asynchronous overhead conveyors.

Proven execution up to 2000+ running meters
Multi-drive electronic speed synchronization
Asynchronous accumulation and routing capability
Conveyor Structural Headers, Bridges & Superstructures

Conveyor Structural Headers, Bridges & Superstructures

Heavy structural framing, ceiling suspension headers, tie rods, and column networks engineered specifically for moving conveyor dynamics.

Dynamic fatigue-resistant structural engineering
Minimal site downtime during ceiling suspension
HSFG calibrated torque-bolted connections
Complete Automotive Material Handling Systems

Complete Automotive Material Handling Systems

Integrated material flow automation uniting overhead conveyors, floor skids, transfer carts, turntables, and robotic cells.

Zero-bottleneck line flow engineering
Multi-tier cross-bay transfer capabilities
Smooth payload transitions between systems
Automated Vertical Drop Sections & Scissor Lifts

Automated Vertical Drop Sections & Scissor Lifts

Precision vertical transfer units, counterweighted drop lifts, and hydraulic scissor lifts transferring carriers between shop elevations.

Fail-safe mechanical anti-fall locking pawls
Multi-elevation millimeter-exact stopping accuracy
Integrated pneumatic carrier holding locks

Structural Fabrication & Piping

Heavy MS structures up to 400+ tons, process piping, industrial ventilation ducting, and chimneys.

Heavy MS Structural Fabrication & Erection

Heavy MS Structural Fabrication & Erection

Engineering, shop fabrication, and high-altitude erection of heavy mild steel structures up to 400+ tons for automotive and industrial plants.

Tested & Certified Welders (Arc, TIG, MIG)
High-capacity mobile crane rigging
Heavy structural capacity up to 400T+
Industrial Ventilation, Exhaust & Supply Ducting

Industrial Ventilation, Exhaust & Supply Ducting

Heavy-duty sheet metal fabrication and crane-assisted installation of high-volume exhaust, supply, and conditioned air ducting.

Low air-leakage Class C/D standard construction
High-temperature thermal lagging
Anti-vibration flexible duct connections
Industrial Exhaust Chimneys & Stacks

Industrial Exhaust Chimneys & Stacks

High-altitude fabrication, guying, and heavy crane erection of industrial exhaust chimneys above plant roof lines.

Engineered for heavy cyclonic wind and seismic loads
Turnkey tandem crane lifting
Integrated sampling platforms & EPA/CPCB test ports
Elevated Maintenance Platforms, Catwalks & Under-Guards

Elevated Maintenance Platforms, Catwalks & Under-Guards

Structural catwalks, maintenance access platforms, stairways, and heavy safety under-guard nets beneath overhead conveyors.

100% OSHA and Indian Factory Act compliant
High-capacity impact catchment design
Hot-dip galvanized or epoxy-coated finish
Industrial Heavy Blowers, Exhaust Fans & Motors

Industrial Heavy Blowers, Exhaust Fans & Motors

Installation, dynamic balancing, and vibration-isolated mounting of heavy centrifugal blowers, plug fans, and high-capacity electric motors.

Laser-guided precision shaft alignment
Spring and inertia block vibration isolation
High CFM capacity across paint supply and exhaust
Specialized Cleanroom Industrial Doors & Windows

Specialized Cleanroom Industrial Doors & Windows

Air-sealed aluminum industrial doors, observation windows, airlock access portals, and rapid roll-up door frames.

Air-tight perimeter sealing for pressure differentials
Flush cleanroom-grade vision glazing
Heavy-duty industrial grade hinges and closers
Industrial Fire Fighting Systems & Sprinkler Networks

Industrial Fire Fighting Systems & Sprinkler Networks

Industrial fire hydrant piping, automatic sprinkler systems, CO2 / deluge spray networks for paint booths, and pumphouse installations.

NFPA and Tariff Advisory Committee (TAC) compliance
High-velocity deluge spray for solvent hazards
Rigorous hydrostatic pressure certification
Process & Utility Piping Networks (SS, MS & Gas)

Process & Utility Piping Networks (SS, MS & Gas)

High-integrity stainless steel (SS 304/316L) process piping, compressed air, paint circulation loops, chilled water, and industrial gas lines.

Tested & Certified Argon (TIG) and Arc Welders
Mirror-finish SS paint circulation loops
Underground trenching and API SPEC 5L pipeline execution

Plant Operations & Maintenance

Turnkey factory relocations, rapid-turnaround shutdown overhauls, skilled manpower, and EHS.

Turnkey Mechanical Erection & Plant Commissioning

Turnkey Mechanical Erection & Plant Commissioning

Comprehensive site management, heavy rigging, mechanical erection, cold trials, and hot commissioning for greenfield and brownfield plants.

Experienced site managers with 25+ years hands-on track record
Comprehensive site tooling, rigging gear, and heavy cranes
Zero casualty safety protocol enforced daily
Critical Plant Shutdown Overhauls & Fast-Track Revamps

Critical Plant Shutdown Overhauls & Fast-Track Revamps

Round-the-clock 24/7 rapid overhaul, modification, and re-commissioning executed during compressed annual factory shutdowns.

Proven track record across 200+ fast-track shutdowns
24/7 round-the-clock shift capability
Pre-fabrication strategies to compress site hours
Turnkey Plant Shifting, Dismantling & Factory Re-location

Turnkey Plant Shifting, Dismantling & Factory Re-location

End-to-end factory relocation: systematic tagging, match-marking, careful dismantling, logistics, structural re-erection, and re-commissioning.

20+ Complete plant relocations executed across India
Match-mark cataloging system preventing assembly confusion
Structural re-strengthening and modernization during re-erection

Looking for a Complete Turnkey Automotive Paint Shop Package?

We integrate civil coordination, mechanical fabrication, conveyor tracks, curing ovens, and robotic cells into a unified, high-performance plant handover.

Request Detailed Quotation